Ignitec, a product design house based in the United Kingdom has designed and manufactured a new generation of wireless headphones using 3D printing. The headphones were made for Audiowings technology start-up and luxury goods company. Named after the company, Audiowings is a luxury audio headphone that directly synchronizes with online music services like Spotify. This allows users to listen to their favorite music on the go, without the hassle of headphone cables. In addition to the built-in storage system, this device also wirelessly connects to the Internet using Wi-Fi or 3/4G, thereby enabling users to plug into YouTube and enjoy music from all over the world.
The prototypes for Audiowings were printed in a durable rigid opaque grey material (VeroGrey) on a 3D printer that features 16 micron accuracy and smooth surface finish. Following the introduction of 3D printing into their workflow, Audiowings has succeeded in cutting down finishing time by over 50% due to the reduction of support material removal that is required, in comparison to their previous system. Because the company is now able to produce prototype parts with a short turnaround time, while maintaining highest quality and remaining cost effective, they have also witnessed an increase in client interest.









